logo
Inicio ProductosAutomatic Checkweigher

Maximizing Production Output with High-Speed Checkweighing

Maximizing Production Output with High-Speed Checkweighing

Datos del producto:
Lugar de origen: China
Número de modelo: Maximización de la producción con pesas de control de alta velocidad
Pago y Envío Términos:
Cantidad de orden mínima: 1 juego
Precio: Negociable
Detalles de empaquetado: Caja
Tiempo de entrega: 10-30 días
Capacidad de la fuente: 2000 establecido por mes
Contacto
Descripción detallada del producto
Product: Maximizing Production Output with High-Speed Checkweighing Weighing Rate: 100–600 units/minute
Conveyor Speed: 0.2–2.0 m/s (adjustable) Stabilization Time: ≤1 second
Weight Tolerance: ±0.1–0.5% of target weight Repeatability: ±0.05–0.2% of reading
Minimum Weighable Value (e): 1–10g (Class III) Reject Mechanism Speed: ≤50ms response time
Overload Protection: 120% of max capacity Operating Temperature: 0°C to 40°C
Vibration Resistance: ±0.2g (ISO 10816-3) Power Supply: 24V DC ±5% or 100–240V AC, 50/60Hz
EMC Compliance: EN 61326-1 (Industrial EMI/RFI immunity) Data Logging Resolution: Timestamp ±1ms, weight ±0.01g
Interface Protocols: USB, RS-232, Ethernet, IoT (MQTT/OPC UA) Legal-for-Trade Certification: NTEP (US), MID (EU), OIML R51 (Global)
Material Safety: FDA-compliant (21 CFR) / Stainless Steel 316 Giveaway Reduction: 0.5–2% of product cost
False Reject Rate: <0.1%
Resaltar:

high-speed checkweighing load cell

,

Mettler Toledo production weighing

,

industrial checkweighing load cell

Maximizing Production Output with High-Speed Checkweighing
High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals, and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing these systems ensures minimal waste, regulatory adherence, and maximum efficiency.
System Integration & Automation
  • Seamless PLC/Sensor Communication
    • Use EtherCAT or PROFINET for real-time data transfer
    • Integrate with MES/ERP systems for batch tracking
  • AI-Based Dynamic Adjustment
    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability
Advanced Technologies for High-Speed Checkweighing
Multi-Head Checkweighers
  • Parallel weighing stations (2-16 heads) increase speed without sacrificing accuracy
  • Example: Ishida multi-head weighers achieve 400-600 packs/minute in snack production
Dynamic Weight Compensation
  • Real-time adjustments for:
    • Product positioning errors (e.g., off-center loads)
    • Vibration & airflow disturbances (common in high-speed lines)
Vision-Assisted Checkweighing
  • Combines weight + shape/volume detection to:
    • Reduce false rejects (e.g., underfilled but overweight packages)
    • Ensure label compliance (e.g., net content regulations)
Key Recommendations
  • Optimize speed & accuracy with servo-driven conveyors and AI adjustments
  • Ensure compliance with NTEP, MID, or OIML R51 certifications
  • Leverage multi-head & vision-assisted systems for higher throughput
  • Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability
Technical Specifications
Parameter Specifications
Weighing Rate 100-600 units/minute
Conveyor Speed 0.2-2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1-0.5% of target weight
Repeatability ±0.05-0.2% of reading
Minimum Weighable Value (e) 1-10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)
Maximizing Production Output with High-Speed Checkweighing 0

Contacto
SMARTWEIGH INSTRUMENT CO.,LTD

Persona de Contacto: Mrs. Shirley

Teléfono: +86-15851932889

Fax: 86-519-68781609

Envíe su pregunta directamente a nosotros (0 / 3000)

Otros productos