Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

Inicio Productos Controlador de peso automático

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Datos del producto:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Pago y Envío Términos:

Minimum Order Quantity:	1 set
Precio:	Negociable
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

Contacto

Descripción detallada del producto

Producto:	Resolver los desafíos de la variación de peso en la fabricación con checkweighters inteligentes	Velocidad máxima:	150-800 elementos/minuto (configurable)
Precisión de peso:	± 0.1g a ± 2g (dependiente de la velocidad)	Desviación mínima detectable:	0.5% del peso objetivo
Tipo transportador:	Plástico modular, acero inoxidable o cinturón PU	Sistema de rechazo:	Empujador neumático, puerta de caída o desviador del brazo
Ancho del cinturón:	150-600 mm (ajustable)	Calibración automática:	Autocalibrando cada 4-8 horas
Tiempo de cambio:	<5 minutos (diseño sin herramientas)	Capacidad de varios carriles:	2-6 carriles paralelos
Consumo de energía:	0.5-1.2 kW (modos de ahorro de energía disponibles)	Tiempo medio entre fracasos (MTBF):	> 25,000 horas
Ajuste del proceso en tiempo real:	Comentarios automáticos a las máquinas de llenado	Mantenimiento predictivo:	Monitoreo de desgaste de componentes a base de IA
Integración de datos:	ERP/MES/SCADA Compatible (OPC UA, JSON, XML)	Aprobaciones regulatorias:	FDA, UE 2017/745 (MDR), OIML R51
Calificación IP:	IP54 (estándar), IP66 (lavado disponible)	Nivel de ruido:	<65 dB
Resaltar:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

etiqueta:

Persona de Contacto: Mrs. Shirley

Teléfono: +86-15851932889

Fax: 86-519-68781609

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Producto: C35 Pesador de comprobación avanzado

Aplicación de inspección: Comprobación de verificación de peso de verificación

Industria: Componentes químicos, alimenticios y bebidas de metal, plástico y electrónica

Precisión de peso: desde ±0.01 g

Checkweigher Combinations with Vision Systems

Producto: Combinaciones de controlador con sistemas de visión

Cámaras: 2-8X CMOS industrial (5-20MP)

Óptica: Lentes telecéntricas (aumento de 0.1-0.5x)

iluminación: Matrices de LED de ángulo múltiple (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Producto: Verificadores de peso industrial

Ancho del cinturón: 150-800 mm (ajustable)

Material de correa: PU, PVC o metal detectable

Velocidad del cinturón: 5-120 m/min (servocontrolado)

Checkweigher Integration in Packaging Lines

Producto: Integración de checkwheigher en líneas de embalaje

Ancho del transportador: 200–1200 mm

Sincronización de la velocidad del cinturón: 5–120 m/min

Espaciado de productos: Mínimo 50 mm entre artículos

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

Producto: Charmacéuticos de cheques automatizados de grado farmacéutico

Rango de pesaje: 0.1mg - 500 g (personalizable hasta 5 kg para volumen)

Legibilidad: 0.1mg (modelos de micro balance), 1 mg (estándar)

Exactitud: ± 0.1mg a ± 5 mg (dependiendo del modelo)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

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